Revolutionary Solutions. Built out of necessity.
The most important information in a shop is what comes from the people on the shop floor, and extracting that information can be a difficult, daunting and disruptive task. Revolution IIoT creates an integrated, automated repository for knowledge – a powerful approach that eliminates Tribal knowledge by capturing and integrating raw machine data, intelligence, and standard machining practices.
Revolution IIoT™ IIoT Core is a machine monitoring application that provides a unique level of intelligence for improving processes, programs, tools, machines, and teamwork. This platform is completely scalable to meet existing needs and accomodate growth, plus was designed from the ground up to integrate with legacy and disparate systems by the best system integrators in manufacturing.
Inspection Procedures application allows a simple web-based solution for creating First Article Inspection Procedures. The result is an easily accessible repository for all first article inspection results on ever part in your shop. This provides simple solution to organize and record valuable data that provides long term insight into the Quality your company can deliver.
Revolution IIoT™ Setup Sheets modernizes process documentation by creating an easy to use knowledge bank that allows team members to efficiently navigate, search, and learn, as well as access instructions for processing any part. Other features include revision control, feedback loops to the system using QR codes for printed version tracking, and system health and utilization visibility.
Services that create a different reality
...with a better outcome.
You have a tight schedule to keep for making parts and your company can't afford to be bottlenecked, waiting for the infamous "Version 8.0" of your current system that's been promised for years. That's why we offer our development skills and shop-floor knowledge that keeps your digital systems up-to-date and running efficiently. Today’s industry is constantly evolving. To keep up in today's global market, shouldn't your software evolve with the company? We think so.
Custom Data Driven Solutions
True Analytics Manufacturing Solutions development team provides companies with unique solutions and equally unique software with integrated custom databases that drive modern web-based software applications, simple standard desktop solutions and everything in between. Our developers have spent their entire careers in manufacturing, with experience in providing both SaaS and On-Premise custom solutions for exclusive projects.
ERP / MRP
ERP and MRP software is powerful, and even more powerful when the data is harnessed and integrated with Tool Management, Quality/Inspection, CAD/CAM Systems or there’s bi-directional communications between other applications you rely on. Imagine if that data integration is automatic? No more data dumps, excel spreadsheets, manually exporting and compiling data from these systems constantly repeating these time-consuming processes that take away from your bottom line. Harness the data, make it accessible, integrate it and make it work for you. We are experts at this.
Most would agree Tool Management Software is invaluable in a shop and yet, cumbersome to implement and difficult to fully integrate the data with existing systems. We have worked to change this by incorporating the data from these systems with CAD/CAM, ERP, Presetters, Inspection Machines, Storage Systems, cost/accounting software, estimation software and many more.
CAD / CAM
NC programmers often keep libraries of data – material data, tool data, machine data, geometric tolerance data, quality data, part data; critical data points they rely on for creating parts effectively and efficiently. However, when this data is not shared throughout the shop, it causes inconsistent results. The problem is expounded if that data walks out the door, leaving you to feel like you're reinventing the wheel. True Analytics Manufacturing Solutions created a solution based on CAD/CAM integration experience that allows your data to be more accessible, shared, automatic and in a safe, secure repository.
The impact of IIoT (Industry 4.0) on manufacturing is in its infancy. Our Machine Data service goes beyond Utilization and OEE – we use the data to solve real manufacturing problems. Our solutions are substantially more comprehensive and more targeted at identifying and fixing your problems than any solution currently available. Before True Analytics Manufacturing Solutions was established, our developers, side-by-side with machinists, programmers and management, created custom IIoT solutions in shops, to solve their individual shop problems. Now, we're doing it with a greater impact as a team of manufacturing industry and software experts.
Our approach is streamlined to plan and execute inspections; our quality systems provide granular visibility into any non-conforming parts and features. The centralized database integrates your inspection records and opens the door to many advanced search capabilities, reporting, and analytics with the rest of the Revolution ecosystem. Developed and tested by actual quality inspectors, this system replaces and reduces existing systems.
True Analytics Manufacturing Solutions was created to fill a void between independent software systems in the manufacturing industry. Recognizing how some in-house developers in various shops were developing similar, custom solutions on their own, the founders saw an opportunity for a Revolutionary idea. Combining their own skills with the help of a few more like-minded, industry leaders, True Analytics Manufacturing Solutions was brought together to build Revolution – a system focused on eliminating tribal knowledge and using “big data” principals to identify and solve problems on the shop floor. And now, from stand-alone solutions, to custom software services, we deliver our best in software development to help your company grow.
We have worked in the medical, DoD, aerospace and automotive manufacturing sectors for a combined +45 years. During this time, we've experienced firsthand the struggles of making parts on time, to-specification, and efficiently. Not to mention, trying to get the systems in place to just work. Because of our time on the floor, we’ve KNOWN the necessity to eliminate "Tribal Knowledge," improve processes, and provide more visibility to the shop floor.
We partner with manufacturers to make your operations more efficient.
Our products are more advanced than others, because we’ve created them to populate your company’s data in the system by day-to-day operations. It’s an easy, trustworthy process and it works automatically, helping to make your company’s natural work flow more efficient.
We want your employees to experience a new, better way, so we partner with our clients - empowering them to think collectively, to be more efficient, transparent, and competitive within their specific industry sector. We put our customers first, and promote team collaboration by driving innovation in the continuous pursuit of excellence.